UV or Not UV in ScreenPrinting
Inks
In recent years probably no area of screenprinting has developed
faster than UV printing. As a commercially viable technology its
history is barely three decades old, but today it competes readily
with the solvent-based screenprinting inks
Despite UV's somewhat troubled childhood, maturity
has brought it wider acceptance, and in some areas of screenprinting
it is even beginning to dominate. Today, virtually all CDs and
DVDs are screenprinted using UV inks, and UV is seen as screenprinting's
best hope in the ongoing battle with digital print technologies.
The principal reasons for this rapid growth are two-fold. For
one thing, UV inks dry very rapidly. (We're talking three seconds
or less!) For another, UV inks are about as environmentally friendly
as you can get, because they produce almost no emissions. Unlike
conventional inks, UV inks contain no solvents. The solvents in
air-dry screenprinting inks evaporate as the inks dry releasing
Volatile Organic Compounds (VOCs) into the atmosphere. VOCs have
been a prime target in the battle against air pollution because
they are a key contributor to harmful pollutants like ground-level
ozone. Some VOCs are classed as Hazardous Air Pollutants (HAPs)
and are subject to special regulatory controls under the Clean
Air Act.
In many solvent-based inks, solvents make up more than 50% of
the ink; in some, they make up more than 70%. That's a lot of
solvent to evaporate away into the air. So, you can see that a
large-scale print operation switching to a zero-emission print
medium is going to make a big difference. For this reason alone
UV inks are often seen as the wave of the future.